Solid State Science and Technology, Vol. 15, No 2 (2007) 197-206

ISSN 0128-7389

 INJECTION MOLDING OF 316L STAINLESS STEEL POWDER USING PALM OIL BINDER SYSTEM

Rosdi Ibrahim1, Mohd. Afian Omar1, Goh Chee Wei2 and Mazlan Mohamad1

1 Structural Materials Programme, Advanced Materials Centre (AMREC),

SIRIM Berhad, Lot 34, Jalan Hi-Tech 2/3,

Kulim Hi-Tech Park, 09000 Kulim, Kedah, Malaysia.

2Material Science Programme, School of Applied Physics,

Faculty of Science and Technology, Universiti Kebangsaan Malaysia, Malaysia

 

ABSTRACT

This paper focuses on the investigation to produce sintered specimen of stainless steel parts produced by vertical injection molding technique. The stainless steel powder was mixed using z-blade mixer with the thermoplastic binder system comprising of polyethylene, paraffin wax, stearic acid, palm stearin and palmitic acid at different volume percent (%). The feedstock then was studied in term of viscosity and shear rate using capillary rheometer. The feedstock was molded using vertical injection molding machine. After molding, the green molded specimen was immersed into the solvent to extract partly of the binder system. The specimens then were sintered under vacuum atmosphere at the temperature of 1360oC. The physical and mechanical properties of the sintered specimen such as density, hardness, porosity, shrinkage, weight loss, ultimate tensile strength and elongation achieved the minimum requirement for the Standard Metal Powder Industries Federation (MPIF) 35. The microstructure of the sintered specimens was also shown the twin structure of stainless steel and also ferrite and pearlite phase.

 

http://journal.masshp.net/wp-content/uploads/Journal/2007/Jilid%202/Rosdi%20Ibrahim%20197-206.pdf

 

REFERENCES

[1]. German R. M., Bose A., Injection Molding of Metals and Ceramics. Metal Powder Industries Federation; 1997.

[2]. Merhar J. R., Overview of Metal Injection Molding. Metal Powder Report 1990; 45(5):339-42

[3]. Chung C. I., Rhee B. O.,“Requirements of Binder for Powder Injection Molding. Compending Metal Injection Molding 1987;2(5):269-77

[4]. Norhamidi M., Muhammad H. I., Nor H. M. N., Ahmad K. A. M. I. and Jaafar S., “Improtance of Rheological Behaviour in Metal Injection Moulding for Prediction of Injected Parts”, ICAST 2000, pg. 169-174

[5]. Norhamidi M., Iriany, Ahmad K. A. M. I. and Jaafar S., “Rheological Study of Feedstock for Metal Injection Molding Process”, ICAST 2000, pg. 97-106